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Custom Molding

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Custom Molding for a Wide Range of Components

While Rogan is most well-known for our high-quality plastic molded knobs, we also provide expert custom molding services for a wide range of industries.

Our team of experts will recommend options to meet your requirements, whatever the application. Whether you need an engineering grade material, custom colors, markings, or any other requirement for your parts, we have the expertise to create exactly what you need. Check out all our injection molding capabilities here.

At Rogan, we may be known for manufacturing high-quality knobs and hand hardware, but our capabilities extend beyond these standard parts. We also offer custom-molded components for customers in need of specific parts they can’t get elsewhere.

Our expert manufacturers can guide customers through the product selection process, giving them the best solution for their needs. Our capabilities include:

Single-shot molding

Rogan provides precision, custom thermoplastic injection molding solutions through state-of-the-art molding machines and manufacturing cells. Our single-material components are used in a wide range of industries, including medical, consumer products, industrial, appliance, and more.

Two-shot molding

For over 30 years, Rogan has specialized in manufacturing two-shot injection molded components for a variety of industries. Two-shot molding allows Rogan to reduce the number of parts used, reduce manufacturing costs, increase chemical bonding, and create more flexibility with multi-colored components.

Overmolding

The two-shot molding process Rogan uses for custom components includes overmolding TPE over plastic material. Rogan Soft Touch is the new standard for overmolded custom components, no matter what the application.

Insert molding

Expert two-shot molding capabilities allow Rogan to specialize in other forms of injection molding processes, such as insert molding. Insert molding can help eliminate costs and improve part strength, and Rogan will utilize it for custom components in need of a plastic layer on top of a metal part.

Assembly

Our expert team will assemble your plastic components through adhesive, welding, or mechanical construction. Our quality services can vary according to application requirements, customer needs, product designs, and geometries.

Decorating

Rogan consistently finds new ways to deliver innovative solutions, including providing secondary operations like decorating your custom plastic parts.

If you are unsure of what you need exactly, or if you have any questions about our processes, Rogan is here to help you every step of the way. Contact us today to get started.

Some of the benefits of custom injection molding from Rogan include:

  • Commercial and engineering grade materials and custom colors to meet your part’s requirements.
  • Two-Shot molding is a process where a second color or material type is injected into the mold to produce the completed part. Potential options include a soft TPE (Thermoplastic Elastomer) molded onto a hard material providing a soft grip.
  • Insert molding allows a thermoplastic resin to be overmolded around a metal part. This can eliminate an assembly operation and also improve part strength.
  • Custom decorations allow a logo or other markings to be added on your component.
  • Press sizes from 20 tons to 300 tons
  • Mold Transfers – Rogan accepts transfer tooling where a new injection molder is needed, or in case additional capacity is required.

The Rogan Difference

Rogan Corporation is driven by our mission to deliver the highest level of quality with every custom product. We are an ISO 9001:2015 certified supplier, operating with detailed procedures regarding safety, quality, and the environment to ensure your parts are made to the highest standards possible and delivered on time.

Contact the custom injection molders at Rogan today to learn more.

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